Hygiene Sector
The Brief
In the hygiene sector, consistency isn’t just preferred — it’s essential. From dispensers to medical-grade components, hygiene products must meet strict performance and safety standards. That’s why reliable plastic manufacturing for hygiene products plays a critical role. Disruptions or defects can lead to customer dissatisfaction, lost business, or even health risks. Flambeau understands the high stakes and delivers resilient, high-quality plastic components with dependable lead times.
Even when supply chain challenges arise.
A leading hygiene solutions provider approached Flambeau to manage the transfer of a high-volume tooling and production operation from Italy to the UK. Their top priority was ensuring business continuity, customer retention, and minimal disruption. This marked their largest and most complex project in a decade — with timing, logistics, and supply chain alignment being critical to success.
Our Solution: Reliable plastic manufacturing for hygiene products
Flambeau initiated collaborative workshops with the client to fully understand the project scope and identify key risks. We worked closely with external partners to coordinate a ‘Just in Time’ production strategy — designed to maintain consistent quality in hygiene sector plastics throughout the transition.
Drawing on our proven plastic manufacturing reliability, we then made technical recommendations to optimise product design and reduce costs. We also developed new colour variants to broaden the product range and enhance market appeal. Our responsive manufacturing approach helped the client explore alternative strategies to secure contracts and mitigate supply chain challenges.
The Result
Following several months of collaboration and negotiation, the client was awarded the business — and in turn, Flambeau became their dedicated plastic moulding partner. The project brought together three companies: the client, Flambeau (as moulder), and ACT (a specialist painting partner). Together, we successfully trialled moulds, validated colour and packaging options, and launched full-scale production of injection moulded hygiene solutions at Flambeau Europe.
Thanks to our resilient plastic production capabilities and medical-grade plastic parts expertise, the project achieved its goals! The project truly proved the value of choosing a UK partner for reliable plastic manufacturing for hygiene products.
Need a Trusted Partner in Hygiene Manufacturing?
If you’re looking for a reliable UK plastic injection moulder that understands the demands of the hygiene sector, Flambeau is ready to help. From seamless tooling transfers to high-volume production of consistent, medical-grade plastic parts, we deliver reliability where it matters most.
📞 Get in touch with Flambeau today to discuss how we can support your next hygiene product project.
